What Is The Best Belt Sander For The Money – Reviews 2020
Two words describe the best belt sanders on the market – tough and fast. It is often used to remove a large amount of stock very quickly. It can be used to strip old paint with the proper sanding belt. A sander can help speed up work that would normally take many hours.
But not all sanders are created equally, they come in different types, sizes and speed. So choosing the right sander for the job is very important. There are several points you need to decide before purchasing a belt sander the first is how large of a job is you are doing and the second is the price of the sander.
Table Of Contents
- 8 Best Belt Sander 2019 Reviews
- 1. Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag
- 2. Black & Decker DS321 Dragster 7 Amp 3-Inch - Best Belt Sander Under $100
- 3. Makita 9403 4" x 24" - Benchtop Belt Sander With Bag
- 4. Makita 9404 8.8-Amp 4-by-24-Inch - Variable Speed Belt Sander
- 5. Makita 9920 8.8 Amp 3-Inch by 24-Inch Variable-Speed Belt Sander
- 6. PORTER-CABLE 362V 4-Inch by 24-Inch - Stationary Belt Sander
- 7. PORTER-CABLE 371K 2 1/2 by 14-Inch Compact Belt Sander Kit
- 8. SKIL 7500 6 Amp 3-Inch by 18-Inch - Best Budget Belt Grinder
- Belt Sanders Types | Size | Speed
- What Is Belt Sander Used For?
- How to Choose The Perfect Belt Sander
- Final Thoughts
11.6 x 5.6 x 6.2 Inches
15.2 x 6.3 x 6.3 Inches
13.9 x 5.5 x 8.3 Inches
17 x 11 x 8 Inches
16 x 6.8 x 8 Inches
I have gathered information from a variety of sources to provide honest Belt Sander Reviews on deWalt, Bosch, Makita, and more. All the research work is done for you before you buy. Not sure where to start? How about looking at one of our latest feature model.
8 Best Belt Sander 2019 Reviews
1. Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag
This is the main go to sander in their lineup as far as 3×21 inch sanders are concern. It combines great versatility with tough build and is considered a very popular sander for professional woodworkers to hobbyist do it hobbyist.
Makita itself has definitely carved out a niche in the wood working portable power tools industry. Even though it is a Japanese base company it has made itself very competitive over the last 10 years and in some people opinions have even surpassed American manufacturers.
They have done this by producing high quality power tools that is built with strong materials and this has made it to very dependable. All Makita belt sanders are built pretty much from the same chassis and if you owned other models you will be very familiar with the Makita 9903.
2. Black & Decker DS321 Dragster 7 Amp 3-Inch - Best Belt Sander Under $100
The low profile design feature with the retractable hood allows the Black and Decker DS321 to reach into low tight spaces. It is a fairly light sander, weighing in at about 7.6 pounds it is slightly lighter then many of its 3×21” competitors.
This should allow for quick sanding through tight spaces and makes the sander very comfortable when moving to vertical sanding jobs.
The front grip has 3 adjustable grip positions giving you more options to get a more comfortable grip.
Well what can I say about the Black and Decker Ds321 Dragster? Well it certainly looks nice. The one standout of this, is that it costs about half the amount as its competitors.
With the price difference it comes with only the most basic features. If you are planning to do some home improvement work, I would suggest you spend a little bit more money and get Bosch 1274 DVS or the Porter Cable 352vs. According to our testing this become the best belt grinder on the market among all.
3. Makita 9403 4" x 24" - Benchtop Belt Sander With Bag
Are you in the market for a belt sander with power? Are you looking for a sander that goes only at one speed and that is very fast? If the answer to those 2 questions are yes than the Makita 9403 may just be for you. The 9403 was built for one purpose only and that is to remove as much stock in the shortest time possible.
On my previous review of the Makita 9404 I talked in depth about a lot of its features. The 9403 is basically the same type of sander minus the variable speed option so for a more detail choice I suggest you read both reviews before a choice on which sander to get.
If you have own other Makita sanders you will notice a difference between the 9404 compare to the other models. The first difference is that the Makita 9403 does not have a variable speed option. Instead it has a motor speed of 11.0 amps and a belt speed of 1640 square feet per minute. What this means is that users won’t have the option of running the sander at lower speeds. This has both advantages and disadvantages.
Overall if you are looking for a powerful sander that can remove a large amount of wood very quickly you should take a look at the Makita 9403. I did not list a pros and cons listing for this review because I could find too many complaints about the sander and listing only the pros would be kind of repetitive.
4. Makita 9404 8.8-Amp 4-by-24-Inch - Variable Speed Belt Sander
The Makita 9404 combines a powerful motor with a variable speed dial making it one of the most versatile 4×24 inch sanders in the market.
If you want a belt sander that will allow you remove a large amount of stock quickly or switch to a lower speed and get a finer finish, this will be a good solution.
It does everything very well and has one the most competitive features listed on the market. Consumers have raved about this sanders effectiveness and reliability.
It is rated as one of the quietest sanders in its 4×24-inch class and has a wide range of features that is very competitive to its competitors. In this article I will be going further in-depth details on the sanders features and specifications and other online customers are saying.
Overall I would recommend the Makita 9404 for anyone that is looking versatile belt sander for any job medium to large sanding jobs. It’s variable speed and auto belt tracking allows for quick work without much down time. Among all the belt sanders in this list, this is the most cost effective.
It flush design allows you to get into tight spaces and is great for against the wall work. The weight difference is good for vertical sanding and less strain on the body. The downside would be you would be giving up an average of 3-4 amps in power. If you do not mind that one flaw, then I would keep the 9404 in mind for your purchase.
5. Makita 9920 8.8 Amp 3-Inch by 24-Inch Variable-Speed Belt Sander
All Makita tools are made with excellent quality and reputation. The Makita 9920 is no exception and it backs it up on this sander with a 30 money back guarantee and 1-year warranty.
The Makita 9920 is a belt sander that combines speed with power. It is well designed with a low center of gravity. The auto tracking allows for a flat sanding with no dimples.
The 9920 has been praise by many online users about its control and accuracy, adjust the belt before and use it you don’t need change it again until you replace belts.
It is an ideal tool for cabinetry, woodworking, furniture and more. There are many more features of the sander you should consider before you buy continue read for more in depth features and specifications.
At 9.9 lbs it is only 0.8 pound heavier than its cousin 3×21” Makita 9903 cousin. The bag place is also perfectly place to sand against walls. So with its relatively light weight and design it would also work well for vertical sanding jobs. Overall I would recommend the Makita 9920 as it is currently one of the highest rated 3×24” sanders on market.
6. PORTER-CABLE 362V 4-Inch by 24-Inch - Stationary Belt Sander
If you are looking for a nice lightweight sander for sanding, you antique table then you should definitely not get this belt sander! The Porter Cable 362v is a 4 inch by 24-inch Variable Speed Belt sander with a powerful 12-amp motor that is designed to be a workhorse among sanders.
It’s all metal design provides durability while still giving it good handling features. This is definitely made for medium to large sanding jobs with an emphasis on “large jobs”.
There are many things to consider when buying a sander of this size. If you looking for sander on small home projects, you probably want something smaller but if you have a huge project like removing stock on a hardwood flooring project then you should take a look at the Porter Cable 362v.
There are also other factors to consider when purchasing this sander, I will be looking further into its features and specs below. The best belt sander for the money if you need anything on really low budget.
Overall the Porter Cable 362v provides great dependability and durability. As mention before it is one of the biggest size belt sanders you can get outside of industrial sanders. A great suggestion before using this sander is use the variable speed function and lower the speed if it you are having problems controlling it. This sander will probably be too big if you doing a lot of work that requires you to reach into tight or low spaces but otherwise I don’ it will disappoint.
7. PORTER-CABLE 371K 2 1/2 by 14-Inch Compact Belt Sander Kit
Porter Cable 371k belt Sander is a very uniquely designed compact belt Sander. This handy little handy little tool has a very ergonomic build.
There really can’t be a comparison that can be made about this little belt Sander. It has a belt size of 2.5 wide by 14 inch and weighs in at just less than 5 pounds. To put this in perspective it is about the size of a small loaf of bread.
So an average person can comfortably hold and carry this Sander with one hand. Do not let the size of the Porter Cable 371k fool you though it has a decent amount about of power and will surprise you if you are not ready. There really is no comparison that can be made with the Porter Cable 371k it is “the” sander to have when looking for a compact belt sander.
As discuss earlier this Sander is uniquely built. It does not really fit in the regular size Sanders and you won’t be using the Sander for big floor or deck home improvement projects.
The small belt size will make most projects take a little bit longer than normal but then again most people who would buy this Sander won’t be intending to use it for such projects anyways. Most will have their regular 4×21 Sanders and will be using the 371k as side tool when needed.
The great thing is the Sander won’t break the bank because depending on how hard you look you can probably find one. The Porter Cable 371k would make a great addition to any garage tool collector!
8. SKIL 7500 6 Amp 3-Inch by 18-Inch - Best Budget Belt Grinder
Belt sanders are relatively simple power tools. It’s built with continuous loop of sandpaper that is spun between 2 wheels’ power by a motor.
It has been improved over the years with extra features such as variable speed, improved power, auto belt tracking, etc to make things more efficient.
For most amateur woodworkers they may find it hard to justify spending that amount of money for something they will only use 2-3 times a year.
The Skil 7500 does a good job of filling in that niche I for these users. It has more than satisfactory power and has a regular size 3×18-inch belt.
The main selling point though is the price. If you are looking for a relatively inexpensive option take a closer look at its features and what others are saying below.
Overall the Skil 7500 does its job very well considering the cost. It doesn’t have a lot features that many of the higher end sanders but for the price most people would not expect it to come with these features.
The only drawback it seems is the complaints about the high rate of belt shredding. It does seem that this issue can be resolved by buying higher quality belts. One good option is to go to sears and get some craftsmen sanding belts and stay away from generic no name brands.
Otherwise I can see this sander being very useful for people looking to get into some small home projects and are looking for an inexpensive option or even a professional looking for a back up sander.
Belt Sanders Types | Size | Speed
The size of the belt sander is normally defined by the belt width or in belt width inches by belt length. The smaller standard sanders use 3-in. by 21 belts. They are very maneuverable enough so you can work in tight spaces such as inside a cabinet. They are light enough to use single-handedly on ceilings and walls.
The bigger workhorse sanders come in sizes of 3-in. or 4-in in width by 24-in. in length. They can weigh around 16 pounds and has much more power than smaller sanders. They are made of bigger jobs such as hardwood flooring and are very effective in removing a lot of stock very quickly.
Many larger sanders will come with a bag attach as a dust collection system. These bags often do a good job with collecting the dust but it is good practice to wear a dust mask. The dust bags will need to be emptied out on a regular basis or it will reduce the effectiveness.
What Is Belt Sander Used For?
Sanders can be divided into many categories, according to their different configuration or different use, such as the open vertical sanding machine, the traditional horizontal sand and the ring sander and so on.
The belt sander is just one small genus therein. It is named belt sander because it has a long sanding belt which runs over the materials slackly, then the pressure exerted by person will sand down the specific position of materials based no your needs. Generally speaking, it contains an electrical motor, sanding belt and of course the sandpapers.
There are two rolls where the sandpaper wrapped around. Mention of its use, it is mainly used in manufacturing process of some wooden products, such as the desk, chair, table, guitar made from wood and even some artwork. It can help to make a smooth surface completely.
The categories of belt sanders
In the market, there are so many kinds of belt sanders for sale, it mainly has two kinds of belt sanders, which are hand-held belt sanders and fixed belt sanders. For hand-belt sanders, you should move the sander over the material, such as wood, the hand-belt sanders have different sizes, some of them are very some, but for some of them, their height can reach 1.2 meters and their length can reach 70 centimeters, you should choose suitable size based on your needs.
For the fixed sanders, you have to move the material which needs to be sanded to the sanding belt, and the fixed sanders are often together with a disc sander. What is more, sometimes the fixed belt sander will be mounted on a work bench, so some people get used to call them bench sanders.
If you are a woodworker or a metalworker, you must know that the fixed belt sanders are more professional for heavy-duty jobs, even though it may be far more expensive than hand-belt sanders. It means that the hand-held belt sanders and fixed belt sanders just have different operate modes. You should choose suitable sander according to you needs and finishing purposes.
Tips for using belt sanders
Belt sander is easy to use and it is very convenient to polish the surface of many kinds of materials, mood is the most common material therein. But there are some tips for preventing causing troubles you should know.
Firstly, it has been found that the belt sanders have aggressive action on wood, so they can only be used to remove material quickly, that mean it can’t not be stayed on the materials for a long time, usually, the belt sanders are used for the first stages during the sanding process, such as removing the paints on the wood. Pay attention to this, or it may cause some damages to your products.
Secondly, if you want to get a perfect smooth surface of materials, you have to mount fine grit sandpaper but not raw emery paper.
Thirdly, as you know, there will be lots of dusts during the sanding process, so you had better to allocate a dust collection system which can collect the dusts together, in my opinion, this dust collection system is very necessary because too much dust is bad for your health, what is more, it is good for environmental protection.
Fourthly, if you want to remove some materials which are made from non-ferrous metal, for example, the copper, aluminum and zinc. You should choose the fixed belt sanders.
Belt sander reviews
With regard to belt sander reviews, there is no doubt that the belt sander is one of the most important devices during some manufacture process, it usually be used to do a lots of heavy-duty jobs. Good quality is necessary to belt sanders.
How to Choose The Perfect Belt Sander
Cost of the Sander
The first one is that the bigger sanders will cost more then the smaller ones. Outside of the size the Belt sanders of the same belt size can vary from.
The more features the belt sanders have the more it cost. Luckily even the highest price belt sander is not that much more expensive compare to other power tools but here are a couple of feature you should look for in a sander.
Variable Speed Control
Models with dual or variable speed controls are very useful; it allows you to control the speed of the sanding belt. By turning the speed down on the belt you reduce the amount of stock removal and will give the wood a finer finish. Increasing speed will allow the sander to quickly remove stock while making it harder to control.
Auto Belt Tracking
Sanding Belts needs to be adjusted regularly or it will move away from the center. This can cause the belt rub and break part of pieces of the sander or cause holes on the material you are trying to sand. This feature allows you to keep the belt center without having to worry.
This feature is more of a time saver than anything else. It allows you to quickly replace a sand belt with brand new one with a click of the switch.
Dust Bag Guide
Best belt sanders always come with a dust collection system in the form of a dust bag. Attaching the dust bag is an easy process of connecting the bag to a nozzle on the belt sander and making sure it fits snugly.
Some attachments might be a little more complicated so if you are not sure read the instruction manual that came with the sander. Once the bag is properly secure it is time to start sanding.
Dust Bag Maintenance
Dust build up can cause problems with operating the belt sander. Much like when a grass catcher in a lawn mower it will stop collecting grass. If the dust bag gets full it will stop collecting dust.
Once the dust bag is you will start to see dust flying off to the side of the sander causing a mess. So it is a good idea to clean out the bag regularly. The process is fairly simple, just detach the dust bag from the sander and there should be a zipper you can unzip and dump the dust into a garbage container.
Make sure there is no extra dust on the nozzle and then just simply reattach the bag back onto the sander. On big jobs you will need to empty the dust bag more then once.
Dust Bag Design
Different model of belt sanders come with different designs. Most manufacturers use the same type of dust bag on all their belt sanders so it is not hard to find a replacement. You should probably not use a bag that was not made for a different company though.
Dust Bag Safety Issues
Even though the dust bag prevents most of the dust from flying back into your face you should still use safety protection as there will dust and particles flying around when you are sanding. It is very important to use a dust mask and eye protection when operating a belt sander. Regular eye glasses and sunglasses do not count as eye protection.
Even the best dust collection will not be able to collect everything so make sure after you finish sanding to manually sweep up the extra mess. Wood dust leftover is very flammable and if left unclean a spark from other work can be very dangerous.
Other Options for Dust Collection
Another option instead of a dust bag is to attach the belt sander to a shop vacuum and use that as an alternative. This is a better option if you want a higher capacity of dust collection. Although it might limit your maneuverability as you will have to move the vacuum around.
Also some belt sanders that do not come with a dust bag can also be connected to a vacuum depending on the model. Check the specification on their instruction manual but in most cases if the attachment fits then you are good to start sanding.
When making a choice on which best belt sander to use there are several factors to remember. For big jobs you would want one of the workhorse sanders which will speed up your work of evening and smoothing a large surface area. Larger Belt Sanders weight will make it more tiresome if you have to do a lot of vertical sanding or even overhead sanding.
For smaller jobs you need to fit into tight spaces such drawers and cabinet shelves so in those cases you will need a smaller sander. For some jobs you may even need to work up against a wall. Some models allows you to do this better then others by allowing you to adjust hand and bag positioning so you need to look into that also.
If you are still not sure which sander to choose then buy 2, one for small projects and one for large projects!